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Our single-station automatic casting machines are used for aluminum casting of rice cooker heating plates (one out of many), electric frying pans, ceiling fan upper and lower covers and similar products.
Basic Information
Before processing → After processing
product name | Single station automatic casting machine | control method | PLC |
model | OSN-A5 | Energy Source | Electricity |
After-sales service | One year | Maximum processing product | 500MM(customizable) |
Transmission Type | V-belt/Double-row chain | Maximum mold rotation diameter | 800MM(customizable) |
Turntable spindle drive | Servo motor | Product Size | L2500 × W1300 × H2500 MM |
Packing | Wooden box or film package | Weight (KG) | About 1750KG |
Customs registration code | 44289600P9 | Production capacity | 20 units/month |
Product Description
Single-station automatic aluminum casting machine refers to installing one set of aluminum casting molds on one workbench . The product diameter of a single set of molds can be up to 500mm. You can also make several products on this set of molds. The mold speed can be set by yourself. Fixed, the maximum speed reaches 1450r/min. The mold cover automatically opens and closes, and hydraulic force ejects the product. Safety door opens and closes automatically. Integrated with RV servo soup feeder , the aluminum water volume of the soup feeder can be set freely, with a maximum aluminum water scooping volume of 4.5kg/scoop. After completing the settings, just start it with one click, and the equipment can complete the aluminum casting work of a set of molds in 40 to 60 seconds . The work efficiency is 2 times higher than that of skilled manual operation. PLC + touch screen control, equipped with hydraulic automatic brake and manual mold cooling device (manually control the cooling time according to the mold temperature). The work is stable, and the mold can be replaced according to different products to achieve the purpose of one machine with multiple uses. This equipment can also be customized according to customers' different product needs. The equipment has reasonable design , solid frame, simple operation and maintenance, safety and reliability, and is suitable for applications where a single output is not too high .
Features and benefits
1.The frame is designed with carbon steel square tube welding, and is subjected to high temperature annealing and vibration to eliminate stress, ensuring that the frame is stable and does not deform.
2.It adopts Japanese Panasonic PLC control, equipped with easy touch screen, and is easy to operate.
3.The mold speed is up to 1450r/min, and the speed can be adjusted by the frequency converter.
4.The brake uses hydraulic brakes to implement rapid braking.
5.The rotary cylinder is used to automatically eject the product, saving operation procedures.
6.The integrated soup feeder reduces the labor intensity of workers in making aluminum soup.
7.The machine can automatically diagnose faults and provide multiple solutions.
8.You only need to manually insert the insert into the mold (if there is an insert), and after one-button start, the machine will work automatically with high production efficiency.
9.The mold speed and soup feeding amount can be set by yourself, the product qualification rate is high and the cost is saved.
10.Pneumatic safety door, automatic opening and closing.
Product Parameters
Name | Model/Specification |
Power supply | AC380V three-phase 50/60HZ (customizable) |
Gas source | 0.5~0.7Mpa |
Control System | Japan Panasonic PLC |
Touchscreen | 7-inch touch screen |
Spindle motor | 4.0~7.5KW (depending on the size of the mold) |
Frequency Converter | Adapt the inverter according to the motor power |
Mold shaft speed | 0~1450r/min (adjustable by inverter) |
Maximum processing diameter | 500mm (can be customized according to product) |
Mold rotation diameter | 800MM |
Mould opening and closing method | Pneumatic mold opening and closing |
Ejector Cylinder | RH150 × 30MM solid rotary cylinder |
Soup machine arm motor | 0.75KW Japanese Panasonic servo motor |
Soup machine spoon motor | 0.4KW Japanese Panasonic servo motor |
Maximum soup volume per time | 4.5KG |
Product features
This equipment is mainly used for the casting of rice cooker heating plates ( one with multiple outputs ) , electric woks , upper and lower covers of ceiling fans and similar products . It relies on the centrifugal force brought by the high-speed rotation of the spindle to quickly form products .
The speed is adjustable, the maximum speed can reach 1450r/min, the rotation time is adjustable, the mold cover automatically opens and closes, the safety door opens and closes automatically, and the hydraulic force automatically ejects the product.
Integrated with RV servo soup feeder , the aluminum water volume of the soup feeder can be set freely , with a maximum aluminum water scooping volume of 4.5kg/scoop.
After completing the settings, just press one button to start, and the device will automatically complete a working cycle. The equipment has reasonable design , solid frame, simple operation and maintenance, safety and reliability, and can complete the aluminum casting work of one mold within 40 to 60 seconds .
The work efficiency is 2 times higher than that of skilled manual operation . PLC + touch screen control, equipped with hydraulic automatic brake and manual mold cooling device ( manually controlled cooling time according to mold temperature ) .
The work is stable, and the mold can be replaced according to different products to achieve the purpose of one machine with multiple uses .
This equipment can also be customized according to customers' different product needs .
Single station automatic casting machine technical parameter table
Name | Category | Model/Specification |
Casting machine control box | PLC | Mitsubishi FXIS-30MT three + frequency converter |
Power system | Spindle | According to mold size, 4.0 ~ 7.5 KW/380V spindle motor + frequency converter |
Processing range | The maximum diameter | The maximum diameter of the product is 500MM ( multiple products can be produced in one mold ) |
Mold cooling | Manual spray | |
Spindle speed | 100-1450r /min ( Inverter speed regulation ) | |
Braking method | Hydraulic brakes | Hydraulic brakes |
Hydraulic station | 4.0 KW/380V oil pump motor + VP40 oil pump | |
Mould opening and closing method | Hydraulic + pneumatic mold opening | |
Ejector Cylinder | MOB 80 × 50mm Cylinder | |
Safety door | Pneumatic opening and closing | |
Soup machine arm motor | 0.75 KW Japanese Panasonic servo motor | |
Soup machine spoon motor | 0.4 KW Japanese Panasonic servo motor | |
The maximum amount of soup given in a single time | 4.5KG | |
Physical dimension | Length × Width × Height | L2500 × W1300 × H2500MM |
Weight | KG | About 1750KG |
Detailed drawing description
Picture | Description |
1.Mold: customized according to customer products | |
2.Pure copper motor, long service life | |
3.Equipped with hydraulic brake, it can stop in seconds to improve production efficiency. Hydraulic rotary cylinder, effortless ejection of products | |
4.Touch screen operation panel, plus necessary physical buttons | |
5.Standard hydraulic system, the pressure of each unit can be adjusted | |
6.Pure copper hydraulic motor, durable |
Look forward to hearing from you
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Our Knowledgeable Team is Here to Help
If you need a complete range of rice cooker equipment and accessories, please contact us.
Contact Us